1. Introduction of Thanh Cong TC23 high pressure pu foaming machine.
TC20 high-pressure foaming machine, developed by the company Successon the basis of absorbing advanced techniques at home and abroad, is widely applied in the production of imitation wood furniture, resilient PU foam. high, slow-elastic foam, household appliances (refrigerator, freezer, water heater), insulating building materials, car interior, etc. The machine owns many advantages, such as high repeatable injection precision, uniform mixing, stable performance, easy operation, high production efficiency and so on.
PU is a material whose full scientific name is Polyurethane. Pu foam has a high bond, so it has many applications in life. In the manufacturing technology of lintels, Pu accounted for the largest proportion, Pu slats are created that are resistant to impact, resistant to mold, termites,…
To meet the current demand, Thanh Cong Technology and Development Investment Joint Stock Company has widely provided a wide range of PU molding production lines throughout Vietnam.
2. Technical parameters of Thanh Cong TC23 high pressure pu foaming machine:
– System of two metering pumps A2FK12 with a flow rate of 11.6cc/v
– Material components A (poly),B (Iso) and controlled by inverter.
– System of 02 hybrid motors 5.5 kw – used to pull the metering pump
– Hydraulic pump system output 10L/min
– Automatic pouring chemical mixing nozzle cleaned by hydraulic retractor.
– Electrical control system (control cabinet + inverter + PLC(Mitsumi) + 7inch screen)
– Pipeline system, material loading.
– Mobile vehicle girder system + robotic arm.
– Two 200L capacity Poly and Iso storage tanks.
– Pump system for stirring chemicals PoLy and Iso in the tank (stirring motor + impeller).
– Automatic feeding system by engine.
– Iso and Poly heating drying system include :
+ Temperature sensor
+ Resistance drying bar : 1phase/3KW/220V
+ Display clock + Temperature control
– Iso and Poly tank cooling system include :
+ Temperature sensor.
+ Heat exchanger and water cooling pump system.
+ Control clock + temperature display
+ 150L stainless steel tank + total water pump
3. Technical features Thanh Cong TC23 . high pressure pu foaming machine
– Compression pressure sprayed the output material 10-20MPA.
– Mixing ratio of components A, B 100 : 50- 150 (adjustable)
– Continuous flow of mixed mixture (foam) : 110-520 (g/s)
– Mixing type spray pouring.
– Spray mode: dosing (automatic dose cutting)
– Power consumption : 380v,
– Total power : 40KW
No. | Detail | Parameter |
1 | Chemical Foam | Polyurethane Rigid Foam |
2 | Material Viscosity(22℃) | POLY ~2500MPas ISO~1000MPas |
3 | Output Pressure | 10~20Mpa |
4 | Flow | 110-520g/s |
5 | Mixing Ratio | 100 : 50-150 |
6 | Dumping Time | 0.5~99.99S(correct to 0.01S) |
7 | Temperature error control | ±5% |
8 | Mixing Head | Thanh Cong |
9 | Hydraulic Pump System | Output: 10L/min |
10 | Volume of 2 tubs A/B | 200L |
11 | Metering pump Poly | A2FK12 |
12 | Metering pump Iso | A2FK12 |
13 | Gas Source | P:0.7Mpa Q:600NL/min |
14 | Heat control system | 2x6kw |
15 | Electricity supply | 380V 50HZ 3phase |
16 | Total capacity | 40kw |
Hydraulic feed pump motor combined with magnetic joint to prevent material leakage.
220L . double-layer unfilled tank
2-way chiller + magnetic feed pump
Hydraulic power pack 10L/min opening and closing nozzle cleaning
5.VIDEO INSTRUCTIONS FOR OPERATION PROCESS OF HIGH PRESSURE PU FOAM SUCCESSFULLY:
Contact:
- Hotline: 0902.174.939
- Website: https://maypu.vn/
- Fanpage: https://www.facebook.com/mayphunputc/
- Email: thanhcongcompany39@gmail.com
- Youtube: https://www.youtube.com/@thanhcongfoam/
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